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Quality Issues (NCR)

The Quality Issues module (also called NCR — Nonconformity Record) is the heart of your corrective and preventive action system. It tracks nonconformities, corrective action requests, preventive actions, observations for improvement, customer complaints, and supplier corrective action requests.

Quality Issues list
Quality issues list showing NCRs with priority, status, and assignment

Sidebar location: Core Quality > Quality Issues

NCR List

The list view offers two display modes — toggle between them using the view switcher:

List View (Table)

A standard data table with these columns:

ColumnDescription
CodeAuto-generated identifier (e.g., "NCR-001")
TitleIssue title (clickable)
TypeBadge showing the NCR type (NCR, CAR, PAR, OFI, Complaint, SCAR)
SourceWhere the issue was identified (Audit, Customer, Supplier, etc.)
PriorityColor-coded: Critical (red), High (orange), Medium (blue), Low (gray)
StatusCurrent workflow stage
Assigned ToTeam member responsible
Due DateTarget resolution date
ActionsView, Edit, Delete

Kanban View

A visual board with columns representing each workflow stage. NCR cards can be viewed across the stages:

Open → Investigation → Action Planned → In Progress → Verification → Closed → Archived

Each card shows the NCR code, title, priority indicator, assignee avatar, and due date.

List Metrics (Top of Page)

MetricDescription
Active NCRsTotal open (unresolved) quality issues
High PriorityCount of high and critical priority issues
OverdueIssues past their due date
Avg. ResolutionAverage time to close NCRs (in days)

Filters

  • Type — NCR, CAR, PAR, OFI, Complaint, SCAR
  • Status — Open, Investigation, Action Planned, In Progress, Verification, Closed, Archived
  • Priority — Low, Medium, High, Critical

Creating a New NCR

  1. Click "New Quality Issue" (or use the Quick Action on the Dashboard)
  2. Fill in the form:

Core Fields:

FieldDescriptionRequired
TitleBrief summary of the issue (max 200 characters)Yes
TypeNCR, CAR, PAR, OFI, Complaint, or SCAR (see Appendix C)Yes
SourceHow the issue was identified: Audit, Customer, Supplier, Process, Inspection, Calibration, KPI, or ManualYes
PriorityLow, Medium, High, or CriticalYes
DescriptionDetailed description of the nonconformity (min. 20 characters, max 5000). Use the AI Suggest button for assistance.Yes

Assignment:

FieldDescriptionRequired
ProcessLink to the affected processNo
Assigned ToTeam member responsible for investigation/resolutionNo
Due DateTarget date for resolutionNo
Cost of QualityEstimated financial impact (numeric, in your organization's currency)No

Conditional Fields:

FieldShown WhenDescription
Customer NameSource = CustomerName of the complaining customer
Customer EmailSource = CustomerCustomer's email address
SupplierSource = Supplier or Type = SCARSelect the related supplier
  1. Click "Log Issue" to create the NCR

NCR Workflow (7 Stages)

Every NCR progresses through a structured 7-stage workflow. Each stage has specific required fields that must be completed before advancing.

Stage 1: Open

The NCR has been logged. The description and basic information are recorded.

  • What to do: Review the issue, assign it to an investigator, and begin investigation
  • Advance to next stage: Click "Begin Investigation"

Stage 2: Investigation

Determine the root cause of the nonconformity.

FieldDescriptionRequired
Root CauseDetailed root cause analysis (min. 20 characters)Yes
Root Cause MethodAnalysis method used: 5-Why, Fishbone (Ishikawa), Fault Tree, Pareto, FMEA, or OtherYes
Containment ActionAny immediate actions taken to contain the issueNo
  • Advance to next stage: Click "Save & Plan Actions"

Stage 3: Action Planned

Define the corrective and preventive actions to address the root cause.

FieldDescriptionRequired
Corrective ActionActions to eliminate the root cause and prevent recurrence (min. 20 characters)Yes
Preventive ActionActions to prevent similar issues in other areas (min. 20 characters)Yes
  • Advance to next stage: Click "Save & Begin Implementation"

Stage 4: In Progress

The planned actions are being implemented. No additional fields are required at this stage — this is a working stage where the assigned person carries out the corrective and preventive actions.

  • Advance to next stage: Move to verification when implementation is complete

Stage 5: Verification

Verify that the corrective actions were effective and the root cause has been eliminated.

FieldDescriptionRequired
Verification EvidenceEvidence that the corrective actions worked (min. 20 characters). Describe how effectiveness was verified.Yes
  • Advance to next stage: Click "Save & Verify & Close"

Stage 6: Closed

The NCR is resolved. Add final closure notes.

FieldDescriptionRequired
Closure NotesFinal summary and lessons learnedYes
Customer Satisfaction RatingRating 1-5 (only shown if the source was "Customer")No
  • Final action: Click "Archive" to move to the archived state

Stage 7: Archived

The NCR is complete and archived for historical reference. All information is read-only.

NCR Detail Page

The detail page is organized in tabs:

TabContent
OverviewCurrent status, metadata, timeline, and key information at a glance
StagesThe stage-specific form for the current workflow stage (Investigation, Action Planned, etc.)
MetadataImpact assessment, cost of quality tracking, additional categorization
CommentsThreaded discussion — team members can leave comments and updates
AttachmentsUpload and manage evidence files (photos, reports, test results)
Linked ItemsCross-references to related documents, risks, change requests, audits, etc.
Audit TrailComplete field-level change history

AI Form Assist

When creating or editing an NCR, you will see an AI Suggest button (sparkle icon) next to the Description field. Click it to get AI-powered suggestions for describing the nonconformity based on the type and source you selected.

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